Motorcycle wheel

Motorcycle wheels are made to cope with radial and axial forces. They also provide a way of mounting other critical components such as the brakes, final drive and suspension. Wheels, and anything directly connected to them, are considered to be unsprung mass. Traditionally motorcycles used wire-spoked wheels with inner tubes and pneumatic tyres. Although cast wheels were first used on a motorcycle in 1927, it would not be until the 1970s that mainstream manufacturers would start to introduce cast wheels on their roadgoing motorcycles. Spoked wheels are usually made using steel spokes with steel or aluminium rims. Cast wheels are predominantly made from an aluminium-alloy, but can also be made from more-exotic materials, such as magnesium content alloy or carbon fibre.

Rear wheel of a Ducati Diavel

History
Wire wheels on the first Harley-Davidson motorcycle

The first commercial motorcycles were built like bicycles, with wire wheels as bicycles had traditionally been fitted with. The Steffey motorcycle in 1902, essentially a bicycle with a two-stroke engine attached, used wooden, rims with wire spokes.[1] This style of wheel evolved into a stouter motorcycle-specific wheel, still with spokes, up to the 1960s and beyond.[2]:134

In April, 1922, Borrani started production of motorcycle wheels with an aluminium rim.[3]

Although cast wheels had already been used on automobiles previously, it was not until the 1927 that the Böhmerland, a motorcycle built in Czechoslovakia was fitted with cast wheels.[4]:72

BMW patented a spoked wheel that cross ran the spokes onto the outside of the rim, allowing the use of tubeless tires.[5]:31

By the late 2000s, a number of materials and designs in addition to traditional spoked wheels were available, including cast, spun or forged aluminum; cast or forged magnesium; and single-layup or composite carbon fiber.[6][7]

Cast alloy wheels
A 1977 Harley-Davidson XLCR with seven-spoke alloy wheels manufactured by Morris[8]
Main article: Alloy wheel

Development

High-performance motorcycles began to use cast alloy wheels (usually aluminum but sometimes magnesium) as early as the Münch Mammoth, with its single cast-elektron[9] rear wheel which was shown at the Intermot motorcycle show at Cologne in late 1966.[10] Elliott Morris began producing seven-spoke cast magnesium racing wheels in 1973.[11]

In November 1974 the Van Veen was exhibited at the Cologne motorcycle show with front and rear cast wheels and triple Brembo disc brakes for their 1975 Model Year rotary-engined OCR1000 machines.[12] Aftermarket cast wheels for Japanese makes having drum rear and front disc brakes were available in UK from late 1974.[13]

A patent for a cast alloy motorcycle wheel was filed in 1974 and assigned to Carroll Shelby's Shelby-Dowd Industries; and in early 1975 Thomas J. Lester of then-named Lester Tire Company had applied for a patent on composite cast motorcycle wheel construction (with a press-fit hub).[14][15] By mid 1975, Shelby-Dowd aftermarket cast alloy wheels were advertised for sale.[16] In November 1975, Harley-Davidson, Moto Guzzi and Ducati all showed factory models fitted with alloy wheels at the EICMA show in Milan.[17] By 1976, two more manufacturers were offering aftermarket cast aluminum wheels: Henry Abe of Osaka, Japan (now Daytona Global);[18] and Lester Industries of Ohio (now a division of ITT).[19]

In 1975, the Moto Guzzi 850 Le Mans and the MV Agusta 750 America were available with alloy wheels as an option.[20][21] Italian manufacturer Fantic produce a step-through moped named 'Roma' with 10 in (250 mm) cast wheels as standard specification in 1975.[22]

The Yamaha RD400C sold in 1976 was the first motorcycle by a major manufacturer to be fitted with cast wheels. The cast wheels weighed 100 grams (3.5 oz) more than the spoked wheels fitted to its RD350 predecessor.[23]

Honda began offering their Comstar composite wheels in 1977, marking the first time a manufacturer had included tubeless tires on a production motorcycle. At the same time as Honda's Comstar, Dawson Harmsworth firm in Sheffield, England produced a similar composite wheel from 1977 with generally comparable appearance, materials and construction. Initially intended for road racing applications, the wheel was specified for some models in the early 1980s Hesketh low-volume production road motorcycle range. Twenty years after the original business closed, the wheel is again being manufactured by a new business established by a former employee of Dawson Harmsworth.[24][25][26][27]

Advantages

The advantages of the cast wheels versus spoked are several, and include the use of tubeless tires for higher speed and better retention of inflation; better runout tolerance and the elimination of spoke maintenance; better rigidity and thus better handling; weight reduction due to smaller hub size; and better handling of side loads for motorcycles with sidecar rigs.[2][28][29][30][31]

Brakes
A drum brake at the spoked rear wheel of a Kawasaki W800
Buell wheel and perimeter brake

Early motorcycles used brake mechanisms such as spoon brake independent of the wheels, but modern machines use drum or disc brakes integrated with the wheels.

In a bid to improve wet weather braking performance, Spanish manufacturer Sanglas in 1976 fitted inboard front brakes to their top model, the 500S,[32] followed in the 1980s by Honda models such as the VF400F and CBX500F. These used the front brake assembly enclosed in a vented aluminium hub to keep the mechanism dry.

Buell Motorcycle Company introduced a rim-mounted "zero torsional load" disc brake that was claimed to reduce unsprung weight in the wheel-brake system, including lighter wheel spokes that carried no braking load.[33] This style is generically termed a "perimeter brake" for its point of attachment to the wheel, and had been used in smaller numbers by other manufacturers before Buell. They can rarely be found on custom motorcycle spoked wheels.[34][35]

Exotic
Concept motorcycle with centreless wheel on display at the EICMA trade show

Exotic wheel technologies like hub-center steering and the centreless wheel have not gained wide adoption. Hub-center steering is used in special applications, such as on land speed racing streamliners at Bonneville Speed Week, as it allows for a very compact, low-profile steering assembly when frontal area of the vehicle needs to be kept as small as possible to reduce air drag.

References
  1. John Glimmerveen. "Classic motorcycles: Motorcycle wheels". about.com. Retrieved 2015-06-03.
  2. Cameron, Kevin (1998), Sportbike Performance Handbook, Motorbooks, ISBN 0760302294
  3. "History of Borrani motorcycle wheels". Borrani Americas. Retrieved 2015-06-03.
  4. de Cet, Mirco (2002). The illustrated directory of motorcycles. MotorBooks/MBI Publishing Company. p. 72. ISBN 978-0-7603-1417-3.
  5. Peter Henshaw (15 Apr 2008). BMW GS: The Essential Buyer's Guide. Veloce Publishing Ltd. ISBN 9781845841355.
  6. Andrew Trevitt (February 23, 2009), "Hoop it up: Sportbike wheel comparison", Sport Rider
  7. David M. Young (2006), "Carbon Fiber Motorcycle Wheels", webBikeWorld
  8. Roland Brown, "Harley XLCR Café Racer", Motorcycle Classics
  9. Wilson, Hugo. (1993) The Ultimate Motor-Cycle Book pp.54-55 Munch Mammoth 4 1200 TTS. "Elektron-cast alloy rear wheels were adopted because early machines were so powerful that they destroyed spoked wheels". Dorling Kindersley ISBN 0751300438 Accessed and added 2014-06-12
  10. The Munch Mammoth: 45 years with Germany's first superbike, Motorcycle Daily
  11. Cameron, Kevin (January 7, 2014), "Mass centralization: Weight loss isn't just a post-holiday resolution.", Cycle World
  12. Motorcycle Mechanics, December 1974, pp.34-36. Koln Show. "Only the ingenuity of Honda and their flat-four Gold Wing 1,000 cc special stopped the Wankel-powered machines taking the Koln (Cologne) Motor Cycle Exhibition by storm!". Accessed 2015-06-12
  13. Motorcycle Mechanics, December 1974, p.48 Retailer's advert: Read Titan, new equipment for 1975. Cast Mag Wheels. "Lowest price on market utilises original rear brake drum and fittings, available for Honda 750-500-350-250, Kawa 900, Yamaha, Suzuki". Read Titan, 309 High Road, Leytonstone, London. Accessed 2015-06-13
  14. US 235431, Delmer D. Scott, "Motorcycle wheel", assigned to Shelby Dowd Industries, Inc.
  15. US 4035895, Thomas J. Lester, "Method of making composite motorcycle wheel", published 1977-07-19 supersedes 1975 patent number 555,052
  16. "KK Motorcycle Supply advertisement", Cycle World, p. 28, July 1975
  17. Joe Parkhurst (April 1976), "Round-Up", Cycle World, p. 32
  18. History of Daytona, Daytona International, retrieved 2015-06-02
  19. "New ideas in wheels, forks and shocks", Cycle World, p. 65, June 1976
  20. Ian Falloon (2011), The Book of the Classic MV Agusta Fours, Veloce, p. 169, ISBN 9781845842031
  21. Ian Falloon (2007), The Moto Guzzi Sport & Le Mans Bible, Veloce, p. 65, ISBN 9781845840648
  22. Motorcycle Mechanics May 1975, p.59 Fantic Roma, Sixtener Special road test. Accessed 3 January 2017
  23. "Cycle World Road Test". Cycle World: 36. March 1976. Retrieved 2015-06-19.
  24. "Manufacturer's advert. Astralite wheels, Dawson Harmsworth, 401-403 Penistone Road, Sheffield.", Motor Cycle News, p. 9, 22 September 1982
  25. "Astralite wheels", Classic Racer, 28 June 2013, archived from the original on 4 March 2016
  26. Astralite wheels by Rennstar, Rennstar, archived from the original on 2015-07-07, retrieved 2015-06-15
  27. Astralite Wheels - Care and Maintenance, Hesketh Owners Club, 18 August 2012
  28. Allan Girdler (1992), Harley-Davidson: The American Motorcycle, Motorbooks, p. 186, ISBN 9780879386030
  29. John Robinson (1994), Motorcycle Tuning: Chassis (revised ed.), Butterworth-Heinemann, ISBN 9780750618403
  30. Abdo, E. (2012), Modern Motorcycle Technology, Cengage Learning, p. 418, ISBN 978-1-111-64064-4, retrieved June 4, 2015CS1 maint: ref=harv (link)
  31. Mark Zimmerman (February 23, 2009), "Wire-wheel maintenance", Motorcycle Cruiser
  32. Mick Walker's European Racing Motorcycles p.198, via Google Books. Retrieved 15 March 2020
  33. Wes Siler (October 13, 2010), Erik Buell Racing 1190RR-B, RideApart
  34. Cyril Huze (July 15, 2010), "Perimeter Disc Rotors Installed On Spoke Wheels", Cyril Huze Post
  35. Paul Crowe (2007), "Perimeter Disc Brake Rotors", The Kneeslider
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